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500L/H Large-Scale Single Effect Falling Film Evaporator for Industrial Applications

The OQT-500 falling film evaporator include body,thermal conductivity oil furnace, alcohol tank and accessories. The FFE falling film evaporator is used in CBD extraction to recover the ethanol.It is suitable for evaporation and concentration of all kinds of materials, especially for materials that are not easy to scale. Easy to evaporate or have strong heat sensitivity. Our FFE falling film evaporator maintains a high evaporation rate,which significantly increases the throughput of crude oil production. The Alcohol tank is made of S304/S316 Stainless steel,which has good corrosion resistance and meets the requirements of GMP.

Compliance: CE Certified
Customized: OEM/ODM
Package: Plywood case package

Products

6 Advantages Of OQT Falling Film Evaporator

Large Capacity Single Effect Falling Film Evaporator Industrial Scale detail - Feeding port with filtration system, which can do primary filtration when feeding sample.
1. Feeding port with filtration system, which can do primary filtration when feeding sample.
Large Capacity Single Effect Falling Film Evaporator Industrial Scale detail - Explosion proof control box. One button starts and stop. With lamp light alarm for running and fault.
2. Explosion proof control box. One button starts and stop. With lamp light alarm for running and fault.
Large Capacity Single Effect Falling Film Evaporator Industrial Scale detail - Stainless steel welded heat exchanger, improve heat transfer efficiency, with high condensation efficiency.
3. Stainless steel welded heat exchanger, improve heat transfer efficiency, with high condensation efficiency.
Large Capacity Single Effect Falling Film Evaporator Industrial Scale detail - Large sight glass window, you can monitor the evaporation process at any time.
4. Large sight glass window, you can monitor the evaporation process at any time.
Large Capacity Single Effect Falling Film Evaporator Industrial Scale detail - Explosion proof circulating pump and water circulating vacuum pump are both covered by stainless steel, which is more safety and nice shape.
5. Explosion proof circulating pump and water circulating vacuum pump are both covered by stainless steel, which is more safety and nice shape.
Large Capacity Single Effect Falling Film Evaporator Industrial Scale detail - Transfer tank connect with cryogenic chiller for ethanol recovery. Including liquid level gauge and filter, which can see the collecting liquid level and do filtration again before recovery.
6. Transfer tank connect with cryogenic chiller for ethanol recovery. Including liquid level gauge and filter, which can see the collecting liquid level and do filtration again before recovery.

DESCRIPTION

FFE-500 falling film evaporator is an industrial device to concentrate solutions, especially with heat sensitive components and recover solvents, like ethanol, hexane, heptane, etc. The fluid will create a film along the tube walls, progressing downwards (falling) – hence the name. It is specifically suited to process the products with a low viscosity and a low tendency for fouling.

In general the evaporation takes place inside the vertical tubes, which is called shell-and-tube heat exchanger, crowned by a proprietary liquid distribution device. The fluid distributor is designed carefully in order to ensures an efficient and uniform distribution of the liquid to all the tubes along which the product flows as a continuous film falls, driven by gravity.

The whole solvent recovery system not only includes falling film evaporator, but also equips circulation heater (steam generator as an option), water cooling tower, circulation chiller, vacuum pump and all accessories.

FEATURES

1. 90% – 95% single pass solvent recovery efficiency.

2. Durable S304/S316 sanitary stainless steel construction.

3. Continuous feeding and discharging with optional liquid transfer pumps.

4. Optional upgrade to engineering peer review, GMP and UL standards.

5. Short residence time for the protection of heat sensitive components.

6. Real-time monitoring of vacuum level, temperature and feeding speed.

7. Continuous feeding and discharging with optional liquid transfer pumps.

8. Small footprint with large capacity, 500L/h(ethanol).

9. Turnkey system with supporting chiller, heater or steam generator, vac pumps, etc.

10. Compatible with multiple solvents, like ethanol, hexane, heptane, etc (factory adjustment needed).

11. Dual stage plate heat exchangers to be compatible with water cooling tower for lower equipment and power cost.

SPECIFICATIONS

Model Description Size(mm) Weight(kg)
OQT-500 Evaporation capacity 500L/H 1600*1100*2600 1200
Working power Heating Power 96 KW
Cooling Power 13.6 KW
Pump Power 11 KW
Connectors
(Quick Connectors)
Inlet Joint 38 Φ 50.5 Clamp
Solvent Outlet 38 Φ 50.5 Clamp
Product Outlet 38 Φ 50.5 Clamp
Vacuum Outlet 38 Φ 50.5 Clamp
Chiller Inlet DN65 Outer wire
Chiller Outlet DN65 Outer wire
Heater Inlet DN25 Flange
Heater Outlet DN25 Flange

CONFIGURATION LIST

Item Name Specification
1 Inlet Pipe quick connect 5000mm with Clamp
2 Alcohol Recovery Pipe quick connect 5000mm with Clamp
3 Finished Product Recovery Pipe quick connect 5000mm with Clamp
4 Two 120L Alcohol Tanks with Moving Tray
5 Tank Connection Pipe*2 quick connect 2000mm with Clamp
6 Thermal conductive Pipe Flange 5000mm *4
7 Valve DN25Valve*5
8 Cooling Pipe Quick connect 5000mm with Adaper*2

WHY CHOOSE US

  1. Factory direct sales with competitive price.
  2. Premium quality with CE & ISO certification.
  3. Strong product OEM & ODM customization capability.
  4. Promise production & on-time delivery.
  5. Perfect after-sales service, free product accessories.
  6. 15 years of experience in R&D and production of centrifugal extractor machine.

 

OUR FACTORY

We have a standard production workshop and a complete production team. They always produce a serious and responsible attitude to produce each product. Our R&D team is made up of multi-aspects professional engineers such as design engineer,technology specialist ,qualified specialist and process control manager, etc. Our qualified specialists strictly realize the process comprehensive supervision based on our quality process control system, which contains products design, research and development, test, production, quality inspection and packaging.

PACKAGING & SHIPPING

Our product packaging has been proven over the long term and we usually have plywood boxes or cartons with trays. We will arrange the appropriate packaging according to the weight and size of the goods. Of course, you can also choose the packaging form.

 

CUSTOMER CASES

Our laboratory instruments and equipment are used in many scientific laboratories, scientific research institutions, universities, hospitals, centers for disease control and other institutions, and are combined with many well-known biopharmaceuticals, new energy, electronics companies, food processing, environmental protection, etc. Enterprise cooperation, our stable and reliable products are exported to more than 120 countries around the world, and have been highly recognized by them, believe OQTSUPPLIES, we grow together!

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Established in 2005, OQT company team begins involved in laboratory equipment since 2010, responsible for the international business of Laboratory Equipment and Instruments.

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